Damage analysis and testing
We examine welds with precision and identify weak points before they become problems.
Analysis
Professional damage analysis for welding systems
Our engineers systematically inspect welds and components. We detect cracks, porosity, and material fatigue before they lead to downtime.
Quality
Modern measurement technology for reliable results
We use high-precision testing equipment to check weld quality and material integrity. We fully document every measurement for your peace of mind.
- Ultrasonic testing
- X-ray examination
- Hardness test
Case Study I
Damage assessment, quality control
We examined the damage to a 10m long agitator shaft after 5 months of use in a chemical company and oversaw the repair. The image shows a surface defect at the weld seam.
We examined the damage to a 10m long agitator shaft after 5 months of use in a chemical company and oversaw the repair. The image shows a surface defect at the weld seam.
We examined the damage to a 10m long agitator shaft after 5 months of use in a chemical company and oversaw the repair. The image shows a surface defect at the weld seam.
Case Study II
We examined the damage to a 10m long agitator shaft after 5 months of use in a chemical company and oversaw the repair. The image shows a surface defect at the weld seam.
We examined the damage to a 10m long agitator shaft after 5 months of use in a chemical company and oversaw the repair. The image shows a surface defect at the weld seam.
We examined the damage to a 10m long agitator shaft after 5 months of use in a chemical company and oversaw the repair. The image shows a surface defect at the weld seam.
Schadensanalyse Schweißtechnik Reparatur Qualitätskontrolle
Measurement
Determine passive layer thickness
Protection against corrosion through precise measurements
Stainless steels
How we test the passive layer
The passive layer is invisible but crucial. We measure its thickness using special methods and ensure that it is sufficient to prevent corrosion.
Causes
Where welds fail
Mistakes don't happen by chance. They have reasons that need to be understood in order to avoid them.
Weld defect
Cracks and pores permanently weaken the bond.
Overload
Material that is pushed beyond its limits will fail.
Inadequate passivation
Corrosion destroys from the inside what still looks intact on the outside.
Unfavorable design
Poor planning leads to stress concentrations and fatigue.
To use
Quality pays off
Doing good work today saves costs tomorrow.
Efficiency
Reduced downtime thanks to reliable welds
Operational safety
Trust is built through control and transparency.
Maintenance
Your equipment will last longer if it is properly maintained.
Let us help
Consulting, expert opinions and monitoring for your welding systems.